

Frost Chill Cooling

THEORY - Leak Detection
Gas leaks can be very time-consuming and tedious. However, using a systematic approach, this task can be done fairly quickly.
Once a leak has been found or is suspected to be leaking, it is recommended to mark the leak area with tape as a reference for later. Continue with the inspection until you are satisfied you have found all potential leaks or defective joints.
Before brazing, first, identify the metals that need to be joined.
Clean the area with a wire brush and then use sandpaper to get a shiny surface.
Clean the area with benzene to remove all oils and dirt. Commence cutting the section to braze a coupling or re-brazing the defective coupling or joint.
Below is a chart on the types of leak detection methods where to apply the method and the pros and cons of using each method.
These methods will certainly depend on the application and circumstances of the refrigeration unit.
Types of leak detection methods
Freon Gas Detector
|
|
This has a built-in sensor which beeps at a faster pace when gas is present. Move the detector over joints and valves. When the general area of the leak is found, use the Soap Bubble Detection Method to pinpoint the leak. |
|
Using Soap Bubbles |
|
Mix 1 part water with 2 parts dishwashing liquid. Apply with a syringe to the suspected leak area. The soap will bubble when it is over the leak. |
|
Fluorescent Dye and UV Light |
|
A fluorescent mixture is added to the system. The system is run for a few hours until the dye reaches a leak. Using a UV light and goggles, the dye will be visible. |
|
Visual Inspection |
|
If a leak is suspected on a unit, before cleaning the system an inspection should be performed. Keep an eye out for oily marks below joints, valves or couplings. Old leaks will have discolouration due to oxidation. |
|
Pressurizing the system |
|
With all the equipment off, pressurise the system with the refrigerant depending on the compressor. Nitrogen or CO2 can be used instead of refrigerant. Once the system is highly pressurized, the Soap Bubble Method can be used. If the pressure is high enough a slight hissing sound can be heard. |
|
Please Remember!
If a client claims they “just have a leak”, as per the video, you will need to explain to the client that there is no guarantee due to the possible damage that may have occurred to the compressor through acidity, or, if the oil has been sucked out the compressor thus possibly damaging the mechanical parts.
More in this Category

Basic Operation of Refrigeration

Understanding Temperature

How refrigeration preserves food

Heath and Hygiene for Refrigerated Foods

Types of Refrigeration Tools

Refrigeration Components

Component Testing

Alloy Brazing Guide

Preparing, bending and cutting tubes

Flaring and Swedging Joints

Brazing and Sweating Pipe Works

Diagnosis and Troubleshooting Guide

Compressor Size Calculations and Charts

Gas Leak Detection

Flushing out Domestic and light commercial re

Evacuating (Vacuum) Refrigerators

Re-Charging (re-gassing) a refrigerator

Servicing a Refrigerator

Billing and service costs

Business ethics

Refrigeration Repair Tutorials

Thermostat, PTC and Overloads

Testing Capacitors

PRACTICAL - Compressor Electrical Testing

Refrigeration Wiring Diagrams

PRACTICAL - Brazing Pipes and Fittings

PRACTICAL - Pipe Bending and Joining

THEORY - Leak Detection

Inside a Compressor

Certificate and Completion

Evacuating a Refrigerator

THEORY - Purging R600 and R290 Refrigerators

Recharging Refrigerators

Refrigeration Tools

Troubleshooting Guide

Standard Components and Parts

How refrigerators work

Understanding Temperature

How Refrigeration Preserves Food
